Our checker fixture is a meticulously crafted tool designed to meet the rigorous quality control standards of the automotive industry. This versatile and durable fixture is essential for ensuring the accuracy and consistency of automotive components throughout the manufacturing process.
Precision Checker Fixtures for Automotive Quality Control
A checker fixture is a precision measurement tool designed to validate the dimensional accuracy, assembly fit, and functional compliance of automotive components (e.g., body panels, engine mounts, battery trays) against OEM specifications. It ensures zero-defect manufacturing by replicating real-world assembly conditions in a controlled environment.
Key Features:
- Ultra-High Precision: Achieves measurement accuracy up to ±0.003mm, ensuring compliance with tight tolerances required by Tier 1 automotive suppliers and OEMs.
- Modular Design: Customizable configurations for quick adaptation to different part geometries, reducing downtime during model changeovers.
- Durable Construction: Made from high-grade materials such as anodized aluminum and hardened steel, ensuring long-term stability and resistance to wear.
- Ergonomic Operation: Lightweight and user-friendly design for easy handling and reduced operator fatigue.
- Integrated GD&T Compliance: Supports ASME Y14.5 and ISO 1101 standards, enabling precise Geometric Dimensioning and Tolerancing (GD&T) verification.
Technical Specifications
- Measurement Range: Customizable to fit parts up to 2000mm x 1500mm x 1000mm.
- Repeatability: ≤ 0.005mm under standard conditions.
- Material Options: Aluminum, steel, or composite materials for specific application needs.
- Environmental Tolerance: Operates reliably in temperatures ranging from -10°C to 50°C.
Applications
- Automotive Components: Ideal for inspecting body panels, engine parts, transmission components, and EV battery modules.
- Aerospace Parts: Ensures the accuracy of critical components like turbine blades and structural assemblies.
- Consumer Electronics: Perfect for verifying the dimensions of precision-machined parts in smartphones, laptops, and wearables.
Customization Process
- Consultation: Submit part CAD files + OEM inspection requirements.
- DFM Review: Our engineers optimize fixture design in 3-5 business days.
- Prototype Testing: Approve functional samples with GR&R reports (<10% R&R).
- Mass Production: 4-6 weeks lead time (expedited options available).
P&A Accurate Technology Co., ltd. | |
Second Floor No. 1 Fengyuan Road, Chenjiang Street, Zhongkai High-tech Zone, Huizhou | |
0752-2090655 | |
13413175198 | |
sales@jztester.com | |
www.jztester.com |